Monday, December 20, 2021

Kentucky, Illinois tornadoes should have you assessing your severe weather safety plans

Unless you’ve been living under a rock, you’re well aware of the terrifying forces of nature that have hopscotched their way across Arkansas, Missouri, southern Illinois, Kentucky and Tennessee on December 10 and 11th.

A significant tornado outbreak has, once again, destroyed the lives of hundreds of families in the blink of an eye. For those of you in the Heartland of America, tornadoes and severe thunderstorm damage are nothing new. This outbreak has stomped its way into the record books as an unprecedented event — but at least two of the heartbreaking stories of destruction should have you thinking about your safety plan for your processing business.

First, around 8:30 p.m. local time, Dec. 10, an EF3 tornado ripped through an Amazon distribution warehouse in Edwardsville, Ill., killing six people in the building and cutting through approximately half of what looks like a typical “tilt up” facility, similar to those that have been springing up all over the nation’s landscape in recent years. At the time of this writing, it has been reported that many of the casualties were third-party delivery drivers who, in the face of the storm bearing down on the community, were instructed to park their vans outside, enter the facility and head into the nearest bathroom. The building collapsed in on them under the tremendous strain of the tornado winds.

My initial reaction to the numerous complaints and articles about worker safety at Amazon, admittedly, was that complaints ignored the randomness factor of a tornado — as though anything less than a direct hit would have caused the same type of damage.

For all those complaints, Amazon’s employees at the facility appear to have gone to the appropriate shelter and had time to do so. Thus, the unfortunate issue here is that Amazon may not have thought two steps ahead to its delivery drivers who might scramble to the distribution center for safety rather than go home or find shelter elsewhere.

The second catastrophic direct hit in this outbreak that should also have you assessing your severe weather policies and the communication around them is the tornado that leveled the Mayfield Consumer Products candle processing facility in Mayfield, Ky. Eight people died in this facility, and there are already lawsuits and accusations flying around the actions (and inaction) of management at the company and facility.

For you, the processor, this should serve as a gut-check for you. In the meat industry, we’ve all been in that “busy season” just as Amazon and Mayfield Consumer Products was when the tornadoes hit. Many of you have facilities built in similar fashion to these buildings.

Now is the time to make sure everyone who is affiliated with your facility knows your severe weather policies clearly and thoroughly. They need to know that “seasonal” throughput doesn’t outweigh employee safety. After that is clear, they must know where to go when there are only seconds to spare to ensure their safety.

When was the last time you explained these things to your management teams and your workers? When was the last time you truthfully ran your plant personnel through a tornado drill? Do third-party vendors know what to do when severe weather hits? Are there in-plant champions and leaders who can direct visitors to the proper areas quickly and efficiently?

When you receive tornado warnings on your phone, what’s your first inclination or move? As a society, we often become desensitized to the warnings, believing it couldn’t happen here, or that the tornado could just skip right by or over us.

Certainly, had these tornadoes made a slight wobble left or right, we might not be lamenting the loss of so many workers in either of these facilities. But you cannot roll the dice that a tornado will do anything predictable. And you shouldn’t roll the dice with your employees’ lives either.

Be prepared, make sure your people are prepared, and then hope for the best.

— Andy Hanacek, vice president of Communications, andyh@werfoodsafety.com

Monday, December 6, 2021

Our ‘Swiss Army Knife’ consultants can help in so many ways

The consultants at We R Food Safety! are pretty amazing in terms of the capabilities we possess. We offer a wide variety of services. In fact, there are still a few clients out there that do not know of all of the services that We R Food Safety! consultants can provide, so if you were wondering, you’re not alone. Being in the trenches as a consultant myself, I’ve listed out many of them below, and you should take advantage of them if you’re not already, simply to: 1) reduce risk of unsafe product 2) reduce food waste, and 3) secure yield. 

Completing “deviation reports” is just one service we provide. If a cooked product does not meet your fermentation, lethality or cooling temperatures — and you have enough data — we are able to utilize many online tools and our expertise to potentially save the product. Now, I will make it very clear right now that we will never suggest saving product that could potentially contain pathogenic organisms, and in many instances, you will have to send the product for testing to ensure microbes have not grown. However, this is a better alternative than throwing out whole batches of product because there was a cooling deviation of, say, 10 minutes beyond what Appendix A allows, or if a smokehouse went down and product sat at a questionable temperature for some time. Imagine the cost saved from not having to destroy that product!

We also serve our clients by assisting them with Food Safety Assessments (FSAs). Having an FSA is simply the reality of being USDA-FSIS inspected. We R Food Safety! consultants can help provide answers to the EIAOs during the assessment. Similarly, we can help plants decide if a Non-compliance Report (an NR) is worth appealing or not. Further, we can help clients appeal the NR, or implement corrective actions if the finding was just. 

Assistance on third-party audits is one of our more substantial service offerings, and that has taken up a lot of my time lately, as well! The Global Food Safety Initiative (GFSI) has set standards for food processors to meet. This includes SQF and BRC audits. I have been the primary consultant building and implementing plans with clients as of late and am coming away with successful audits. These audits are not going away and are heavily customer-driven. My job is to ensure there is no ambiguity when working through the audit requirements, as well as building the policies and forms for clients to comply, and ensuring clients understand these records and documents.  Most customers of meat processing facilities are requesting (demanding) that the processor have successfully been certified as a third-party audited company. 

For clients who use these services, we thank you! If you are not yet a client, or are a client who might be unfamiliar with these offerings, we hope that We R Food Safety consultants can assist you here as needed in the near future! We have loads of experience and expertise on staff here, and we hope that we are maximizing it to help the industry keep the food supply and consumers safe.

— Abbey Davidson, food safety consultant